Custom Cut and Sew: Branded Caps, Beanies, Wearables, and Plush to Elevate Your Brand

Turn everyday gear into mobile advertisements for your brand with custom wearables. Here at Greater Pacific, we work directly with promotional goods companies, procurement teams, and distributors, ready to create merch that makes your brand shine.

From caps, polos, and socks to plush products and accessories, we make sure we can accommodate all kinds of merch requests. We move fast and keep prices competitive. Furthermore, we stay with you from the first sketch to the final box on the truck.

Count on us for merch that’s fun, fresh, and anything but boring.

Note: We serve B2B and distributor clients. We do not offer single or personal orders.

Request A Custom Quote

Custom Cut and Sew Gives Your Brand an Edge

Why hand out boring giveaways when you can have gear that tells your brand’s story out loud? Make people remember you with merch that keeps your brand in sight and in mind.

Whether you need golf caps, polo shirts for your crew, or a mascot wandering through a trade show, let’s put your logo front and center.

· Walking Ads: Every cap or shirt with your logo spreads your brand wherever it’s worn.

· Stronger Company Culture: Matching apparel pulls the team together and makes for a stronger professional culture.

· Lasting Impressions: Plush items create an emotional bond that stays with people long after the event is over.

Premium Materials, Top-Notch Construction

We have a wide range of materials to choose from, so you can match the right one to your brand’s needs. Our custom pieces are made to last, using fabrics that stand up to daily wear.

You can choose from moisture‑control fabrics for sportswear, fleece for hoodies, sturdy cotton for polos, structured caps, or plush fabric for toys and mascots. Greater Pacific gives you practical options for comfort and durability.

Personalization and Decoration Capabilities

At Greater Pacific, we put a lot of effort into making sure your items satisfy your specifications. We use modern printing and embroidery techniques, giving you clear, accurate, and durable results.

Customization Options

· Embroidery (flat or raised) for logos

· Heat transfer or screen printing for bold, full-color graphics

· Sublimation for edge-to-edge prints and photo-level detail

· Woven labels, appliqué, or patches to add depth and texture

· Pantone matching to keep colors true across every batch

· Size and fit adjustments for all apparel categories

· Finishes like reflective accents, glow-in-the-dark details, or metallic stitching

Customer-Focused Production

· Fast turnaround times from first quote to delivery

· Flexible minimum orders based on product type

· Scalable production from a few hundred to hundreds of thousands

· Dedicated support for artwork setup, size grading, and custom specs

Whatever merchandise you choose, Greater Pacific ensures exceptional quality, brand consistency, and visual impact across your custom textile products.

Custom Cut and Sew Options for Branded Merchandise

Greater Pacific has an extensive selection of custom textiles and product categories designed to meet diverse business objectives, budgets, and branding requirements.

You can customize textile products with your logo, colors, and unique design elements.

Categories Available:

· Custom Plush Products: Mascots, teddy bears, and character designs for fun, memorable giveaways

· Performance Wear: Moisture-wicking gear, team jerseys, and athletic fabrics for sports and sponsorships

· Specialty Items: Blankets, towels, robes, and home textiles for premium gifts

· Custom Caps and Headwear: Baseball caps, snapbacks, beanies, visors, and buckets for events or merch

· Accessories: Scarves, gloves, socks, and bags to round out your merchandise line

· Corporate Wear: Polos, dress shirts, socks, and blazers with logos made to your brand standards

We can tailor each of these to your specific design requirements, with your colors, sizes, and branding elements.

Industries We Serve

We work with distributors servicing these industries:

· Sports and Recreation: Jerseys for teams, event shirts, and fan merch

· Corporate and Tech: Kits for new hires, branded gifts for execs, and company swag

· Education: Alumni items, graduation wear, and spirit gear for schools

· Healthcare: Lab coats, uniforms, and scrubs built for comfort

· Hospitality: Guest amenities, uniforms, and branded linens

· Events and Entertainment: Festival tees, concert gear, and promo giveaways

· Non‑Profit: Awareness shirts, volunteer uniforms, and fundraising items

Each industry has its own needs, and we adjust our approach to match. We make sure every item—whether it’s a jersey, a lab coat, or a tote—does its job while keeping your brand clear and consistent.

FAQs About Custom Cut and Sew Items

What types of custom textiles do you offer?

Greater Pacific makes a wide range of gear: caps and other headwear, plush toys, sportswear, accessories, and work or casual apparel. Every item can be tailored to match your design specs, from logo placement to exact colors.

What decoration methods are available?

Our options include embroidery in both 2D and 3D, sublimation for full-surface graphics, heat transfer and screen printing for color-heavy jobs, and extras like appliqué or foil prints. We even handle glow‑in‑the‑dark details. Based on your design and fabric, we’ll guide you toward the method that makes the most sense.

What’s the typical production timeline?

Most orders finish in about 3 to 5 weeks. The exact timeline depends on the design, the print method, and how many pieces you need. If you’re on a tight schedule, rush production may be available. Reach out to an Import Executive to check the exact timeline for your project.

What are your minimum order quantities?

Order size depends on the item. For example, caps and tees usually start at 144 to 288 pieces, while plush items often need 500 to 1,000 pieces. An Import Executive can walk you through the exact numbers for your project. We set minimums that help maximize your margins and ensure profitable reorders.

Can you match our brand’s specific colors?

We can match your exact brand colors using Pantone standards for both threads and fabrics. Every item color comes out consistent across your entire order.

Do you offer sustainable textile options?

Yes! We use materials like recycled polyester, organic cotton, and other responsibly sourced fabrics across different product categories. This way, your promo items support your brand message while also backing up environmental goals.

Get a Custom Quote

Ready to take your wearables into your biggest branding advantage?

Whether you’re outfitting a team, launching a merchandise line, or creating memorable promotional products, we’ll help you design and produce custom textiles that make lasting impressions.

Working with us, we make sure you always enjoy

· Fast production

· Expert in-house support

· Flexible minimums